Heat Staking and Ultrasonic Welding Machine
- Machine Dimension in mm: (W)2280X(D)1330X(H)2700, just one type size.
- Upper tool drive by servo motor with rack&gear
- Base plate is aluminium alloy,nest is also aluminium alloy covered with PU resin in the A surface to protect the part,welding point area have cooper insert,parts detect sensor is Keyence,aluminium type is 7075.
- Machining tolerance is plus and minus 0.1mm
- Each machine is prepared according to the majority of hot riveting points and ultrasonic welding points (i.e. welding front door or back door panel). The machine has the tool change function.
Heat Staking Welding Unit
Each heat staking welding point is welded by an independent welding unit, and each welding unit can be adjusted in front, rear, left and right directions; high and low to make up for the error caused by shrinkage, deformation of the product. The temperature of each welding unit is controlled independently, and different welding temperature can be set according to different welding points.
Ultrasonic Welding Unit
The cylinder is used as the power source of welding unit to drive the welding unit and move down.In order to prevent the welding unit from interfering with each other, this equipment designed a multi-station mobile welding unit, and the position of the mobile station was controlled by pneumatic system.In order to ensure the cooling speed after welding, the equipment is equipped with a cold air system.