1. Product material2. Energy guiding point design3. Debugging the accuracy of the ultrasonic welding tools4. Temperature around the plastic parts.5. Welding head material6. Welding head design7. Amplitude of the welding head8. Support design of bottom ultrasonic welding nest9. Design of contact surface and joint surface10. The shape and size of the plastic parts11. Surface treatment12. […]
The Factors Affect Ultrasonic Welding Process Read More »
Step 1: load parts First step: the upper and lower products are placed together on the lower nest, and there are some moved blocks on both sides of upper and lower nests, to prevent the product from being deformed and cannot be placed in the nests. Step 2: pre-positioning Step 2: Manually move the two
Hot Plate Welding: How to Clamp the Parts in Position? Read More »
1.The hot plate welding width of lens is 1.50MM 2. The hot plate welding rib width of the housing is 2.4mm 3. The upper and lower parts’ hot plate welding ribs overlap is 2.4mm 4. The distance between the hot plate welding ribs and the decorative parts is more than 2.5mm (Note: the limit distance
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Vibration Welding Systems: vibration welding design guidelines Placement of the product at the optimum welding angle In theory for #vibrationwelding #design: ✅ The angle between the #welding surface and the horizontal direction in the vibration direction (X-direction) is maintained at an optimum of 15 degrees. ✅ The angle between the welding surface and the pressure direction
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Heat staking welding machine, it is the role of the heat staking welding head heated over, using the motor down pressure to let the welding unit with the maximum pressure to make the product welding column (tendons) to form a certain shape, while using the pre-pressure unit to press the upper and lower products, so
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Vibration welding is a newly developed welding technology. It can weld a wide variety of thermoplastic parts without implementation of additional connectors or self-consumable materials such as adhesives, solvents, etc., and only the plastic parts themselves are welded together by the welding process.Almost all thermoplastic materials can be welded by vibration welding technology, whether they
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Customer request 1.The product has 2 parts assembled . 2.Welding is not deformed, no gap. Assembly parts: Welding point layout analysis Diagram of the welding horn Machine parameter description The ultrasonic welding machine for spoiler contains 1 station (one station is also a loading and unloading station) ；Adjustable rack feet and forklift handling holes (channel
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Manifold vibration welding machine, normally we suggest our standard machine type: JF860, we also can customize the vibration welding fixture per customer’s current brand machine. Manifold vibration welding tool introduction in details: Upper Tool Structure: 1.The vibration pressing block is made of steel and hardened 2.0.2,0.3,0.5mm stainless steel gaskets are embedded at the bottom of
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Below points should be followed when running this plastic welding machine： *The operators must take the training lessons； *Keep daily check and maintenance； *Check the evenness of the machine before turning on to ensure the stability； *Turning off the power when change the tool,pay attention to the cooperation with the partner； *Know about the position
Plastic Welding Machine Operation Notes Read More »
What is an Ultrasonic Plastic Welding Machine? Jfortune ultrasonic welding machine adopts ultrasonic principle forming mode, use ultrasonic vibration to melt the plastic. According to the welding points and product structure, Jfortune design the nest frame which is for the product melting, cooling and molding. To meet the welding requirements, the welding unit power source
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