bumper punching and ultrasonic welding machine

Bumper punching and ultrasonic welding machine is a mechanical stamping, the use of gas-hydraulic booster cylinder to provide punching power, the use of slide rail to achieve mechanical reciprocal cycle movement, the formation of the function of stamping in skin, thin metal, PVC sheet, all kinds of film and other products punching out a variety of required hole shape, punching and welding.

Operator position

The area is marked for the operator’s position, i.e. the loading and unloading window, where the operator performs the prescribed manual production steps, loads the parts into the welding fixture, press the start button in preparation for punching, and welds after punching is completed.

Loading and unloading station

Operator’s manual activities.

*load the full parts.

*Push the start button.

*Observe the equipment controller on the right side of the operator’s table.

**After punching and welding is completed, remove the entire part that has been punch welded.

Danger Zone

The marked area is the danger zone, that is, the Bumper punching and ultrasonic welding machine work area, operation, Bumper punching and ultrasonic welding machine running the following work steps: the driving operation in the Bumper punching and ultrasonic welding machine.

Equipment work area.

* operating bumper punching and ultrasonic welding machine when the safety door is open (there is a safety hazard)

*Operating equipment when the safety signal is blocked (there is a safety hazard).

Safety and Protective Device

 Safety devices are part of the normal Bumper punching and ultrasonic welding machine condition they are used to protect human life and health safety, if make the safety device failure, then cannot prevent from acting carelessly and having fault.

The bumper punching and ultrasonic welding machine is equipped with the following safety circuits.

1. Maintenance door Safety switch
2. Emergency stop button at the operator’s position, distributed on the right side of the operator’s desk and the man-machine interface operation panel.
3. Safety curtain at operator’s position

 The nest moving unit

Transverse drive: The cylinder, through the ball screw, transmits to the linear guide movement, and the mold gets a transverse movement.

Up and down transmission: Through the linear guide, the cylinder drives the nest to do linear motion to realize the up and down movement of the nest.

Pre-pressure drive unit

Pre-pressure drive unit

Up and down transmission: Through the linear guide, the cylinder drives the pre-press to do linear movement to realize the up and down movement of the pre-press.

Punching unit

Equipment movement flow

Load parts

Press the start button, suction cups suck the product

The nest rises and enters the punching station

The punching unit finishes punching, the nest rises and enters the welding station

The welding unit finishes welding and the suction cup stops sucking the product

Unloading, and repeat the above operation

Screen content

Mould lifting Cyl F：In manual mode and without any alarm, the welding cylinder, pre-pressing cylinder and punch as a whole are in receding position, the slide is in or out of position, the left and right punching slides are in receding position, click the button and the nest rises, when the signal light on the left side is on, it indicates that the nest has reached the rise in place.

Mould lifting Cyl B：In manual mode and without any alarm, the welding cylinder, pre-pressure cylinder and punch as a whole are in receding position, the sliding plate is in advancing or receding position, the left and right punching sliding plates are in receding position click the button, the nest descends, when the left signal light is on, it indicates that the nest has reached the descending position.

Sliding plate Cyl F：In manual mode and without any alarm, the welding cylinder, pre-pressing cylinder and punch are in the receding position as a whole, the nest is in the rising position, and the left and right punching sliding plates are in the receding position, click the button and the sliding plates move forward, when the signal light on the left side is on, it indicates that the sliding plates have reached the incoming position.

Sliding plate Cyl B：In manual mode and without any alarm, the welding cylinder, pre-press cylinder and punch are in receding position, the nest is in rising position, the left and right punching slide plates are in receding position, click the button, the slide plates move backward, when the signal light on the left side is on, it indicates that the slide plates have reached the receding position.

Preloading Cyl F1：In manual mode and without any alarm, the slide is in receding position, the nest is in descending position, click the button, pre-press forward to press the product, when the left signal light is on, it indicates that pre-press 1 has reached the incoming position.

Preloading Cyl B2：In manual mode and without any alarm, the slide is in the receding position, the nest is in the lowering position, click the button, the pre-pressure is backed up to release the product, when the left signal light is on, it indicates that the pre-pressure 2 has reached the receding position.

Preloading Cyl F2：In manual mode and without any alarm, the slide is in receding position, the nest is in descending position, click the button, pre-press forward to press the product, when the left signal light is on, it indicates that pre-press 2 has reached the incoming position.

Preloading Cyl B2：In manual mode and without any alarm, the slide is in the receding position, the nest is in the lowering position, click the button, the pre-pressure is backed up to release the product, when the left signal light is on, it indicates that the pre-pressure 2 has reached the receding position.

Preloading Cyl F3：In manual mode and without any alarm, the slide is in receding position, the nest is in descending position, click the button, pre-press forward to press the product, when the left signal light is on, it indicates that pre-press 3 has reached the incoming position.

Preloading Cyl B3：In manual mode and without any alarm, the slide is in the receding position, the nest is in the lowering position, click the button, the pre-pressure is backed up to release the product, when the left signal light is on, it indicates that the pre-pressure 3 has reached the receding position.

Preloading Cyl F4：In manual mode and without any alarm, the slide is in receding position, the nest is in descending position, click the button, pre-press forward to press the product, when the left signal light is on, it indicates that pre-press 4 has reached the incoming position.

Preloading Cyl B4：In manual mode and without any alarm, the slide is in the receding position, the nest is in the lowering position, click the button, the pre-pressure is backed up to release the product, when the left signal light is on, it indicates that the pre-pressure 4 has reached the receding position.

Preloading Cyl F5：In manual mode and without any alarm, the slide is in receding position, the nest is in descending position, click the button, pre-press forward to press the product, when the left signal light is on, it indicates that pre-press 5 has reached the incoming position.

Preloading Cyl B5：In manual mode and without any alarm, the slide is in the receding position, the nest is in the lowering position, click the button, the pre-pressure is backed up to release the product, when the left signal light is on, it indicates that the pre-pressure 5 has reached the receding position.

Preloading Cyl F6：In manual mode and without any alarm, the slide is in receding position, the nest is in descending position, click the button, pre-press forward to press the product, when the left signal light is on, it indicates that pre-press 6 has reached the incoming position.

Preloading Cyl B6：In manual mode and without any alarm, the slide is in the receding position, the nest is in the lowering position, click the button, the pre-pressure is backed up to release the product, when the left signal light is on, it indicates that the pre-pressure 6 has reached the receding position.

Left sucker inhale：In manual mode and without any alarm, click the button and the left side suction cup starts to absorb the product.

Right sucker in hale: In manual mode and without any alarm, click the button and the right side suction cup starts to absorb the product.

left sucker pressure release：In manual mode and without any alarm, click the button on the left side of the suction cup began to deflate, release the product.

right sucker pressure release：In manual mode and without any alarm, click the button on the right side of the suction cup began to deflate, release the product.

Left blow：In manual mode and without any alarm, click the button to start blowing on the left side and click again to stop blowing on the left side.

Right blow：In manual mode and without any alarm, click the button to start blowing on the right side and click again to stop blowing on the right side.

Punching deal time：Punch head waiting time after entering the punching station.

Heating gun time：After reaching the hot air station, the hot air gun working time.

Punching time：Punch start to finish time.

punch temperature：The punch is equipped with a heating tube that allows you to set the corresponding temperature value and the deviation value.

punching slow down delay time：The punching slow-down parameter, by modifying this parameter, adjusts the slow-down working status.

Punching cyl F：In manual mode and without any alarm, the nest is in the lowering position, the slide is in the in or out position, click the button and the punch moves forward, when the left signal light is on, it indicates that the punch has reached the in position.

Punching cyl B：In manual mode and without any alarm, the nest is in the incoming position, the slide is in the incoming or outgoing position, click the button and the punch moves backwards, when the left signal light is on, it indicates that the punch has reached the outgoing position.

Heat gun: In manual mode and without alarm, press and hold the button, the heat gun corresponding to the punching unit starts to work (there is a switch on the heat gun, please pay attention to turn it on).

left punching sliding plate F：In manual mode and without any alarm, the tire film is in the lowering position, the slide is in the incoming or outgoing position, punch 1 is in the outgoing position, click the button, the left punch slide moves forward, when the left signal light is on, it indicates that the left punch slide has reached the incoming position.

left punching sliding plate B：In manual mode and without any alarm, punch 1 is in receding position, click the button and the left punch slide moves backwards, when the left signal light is on, it indicates that the left punch slide has reached the receding position.

Punching deal time：Punch head waiting time after entering the punching station.

Heating gun time：After reaching the hot air station, the hot air gun working time.

Punching time：Punch start to finish time.

punch temperature：The punch is equipped with a heating tube that allows you to set the corresponding temperature value and the deviation value.

punching slow down delay time：The punching slow-down parameter, by modifying this parameter, adjusts the slow-down working status.

Punching cyl F：In manual mode and without any alarm, the nest is in the lowering position, the slide is in the in or out position, click the button and the punch moves forward, when the left signal light is on, it indicates that the punch has reached the in position.

Punching cyl B：In manual mode and without any alarm, the nest is in the incoming position, the slide is in the incoming or outgoing position, click the button and the punch moves backwards, when the left signal light is on, it indicates that the punch has reached the outgoing position.

Heat gun: In manual mode and without alarm, press and hold the button, the heat gun corresponding to the punching unit starts to work (there is a switch on the heat gun, please pay attention to turn it on).

Right punching sliding plate F：In manual mode and without any alarm, the tire film is in the lowering position, the slide is in the incoming or outgoing position, punch 6 is in the outgoing position, click the button, the left punch slide moves forward, when the left signal light is on, it indicates that the left punch slide has reached the incoming position.

Right punching sliding plate B：In manual mode and without any alarm, punch 6 is in receding position, click the button and the left punch slide moves backwards, when the left signal light is on, it indicates that the left punch slide has reached the receding position.

Weld No.：Displays the number of the weld horn currently selected for operation.

Weld mode：Select either depth control or time control.

Weld protect time(depth)：Welding time in depth mode, set according to the actual situation, usually set at 3-5s.

weld time（time）：The time of welding in time mode, set according to the actual situation, is usually set at 9.9s.

Cooling time：The time to cool down after the welding is completed is set according to the actual situation.

Weld depth：The depth of welding in depth mode, set according to the actual situation.

Depth act：Displays the depth of the weld horn currently selected for operation.

origin depth：Displays the home position of the weld horn currently selected for operation.

Generator Channel：Select the corresponding ultrasonic generator for welding.

Radar Bracket F：In manual mode and without any alarm, the nest is in lowering position, the slide is in or out of position, click the button, the welding cylinder is in position, when the left signal light is on, it indicates that the welding cylinder has reached the in position.

Radar Bracket B：In manual mode and without any alarm, the nest is in lowering position, the slide is in or out of position, click the button, the welding cylinder is in receding position, when the left signal light is on, it indicates that the welding cylinder has reached the receding position.

ultrasonic cyl：Click the button, ultrasonic cylinder into position, click the button again, ultrasonic back to the original position, when the left signal light is on, indicating that the ultrasonic cylinder has returned to the original position.

Welding：Click the button and the corresponding weld horn starts welding.

Left blow：Press and hold the button to start blowing on the left side, and click again on the left side to stop blowing.

Origin acknowledge：Determines the home position of the weld head currently selected for operation.

(Memory)：When welding, the generator unit of the corresponding ultrasonic electrical box is used.

Alarm text