servo motor heat staking welding machine, it is the role of the heat staking welding head heated over, using the motor down pressure to let the welding unit with the maximum pressure to make the product welding column (tendons) to form a certain shape, while using the pre-pressure unit to press the upper and lower products, so that the two products weld together, while using the blow up cooling, so that the product riveted to form a saturated state to achieve a certain pressure.
Loading and unloading station Operator manual activities.
*load individual parts.
*Push the start button.
*Observe the device controller on the right side of the operator’s table.
*After welding is complete, unload the entire welded part.
Safety and Protective Device
Safety devices are part of the normal servo motor heat staking welding equipment condition they are used to protect human life and health safety, if make the safety device failure, then cannot prevent from acting carelessly and having fault.
Safety Circuit
The servo motor heat staking welding machine is equipped with the following safety circuits.
- Maintenance door Safety switch
- Emergency stop button at the operator’s position, distributed on the right side of the operator’s desk and the man-machine interface operation
- Safety curtain at operator’s position
- safety door from the operator side
Drive unit
Pneumatic drive unit injury/extrusion hazard. Risk of extrusion between upper and lower dies. Danger of tool feed motion.
Upper drive unit
Vertical movement: The main cylinder moves the hot riveting unit up and down by driving the fixed plate of the hot riveting unit. The cylinder has a safety lock function.
Servo motor heat staking welding Equipment movement flow
1.Load parts
2.Press start button
3. Servo motor move down
4.Heat staking welding unit welding, welding completed servo motor up
5.Unloading, and repeat the above operation
Supply and Exhaust Connection
Electrical connections:
- Wrong connection will cause the servo motor heat staking welding equipment to start up unexpectedly or fail to control the heat staking welding machine during
- Mixed wiring may affect the service life of the
- Wrong wiring will affect the service life of electrical
Compressed air connection
- Check whether the compressed air hose is connected to the maintenance unit and whether the position is fixed.
- The manual switch valve shall be opened for
- Check whether the working pressure of the pressure indicator is 6
Front view of the servo motor heat staking welding machine
device operating/display elements
position | Description |
1 | Three-color indicator |
2 | Waterproof socket |
3 | Touch screen |
4 | Emergency stop button |
5 | Power switch |
6 | Control button |
7 | Stop button |
8 | Start button |
When placing servo motor heat staking welding machine, attention:
- Keep the perimeter of the servo motor heat staking welding machine at all angles, and the door at the entrance can be
- All required operating stations are adequately
- Place no
- The conveyor has enough space to supply the raw materials and transport the
- Connect the specified connection cable to ensure that there is no risk of
- Power ground is safe and secure;
- Please put a safe post in a reasonable position;
- Check whether it’s solid of three-color lights before start machine;
- Touch screen protection;
- Make a device checklist and hang it on the device.
The servo motor heat staking welding machine shall be placed on a supporting foundation which is flat and capable of withstanding the weight of the heat staking welding equipment.
Before placing the Hot Riveting Machine and components, ensure that the foundation absorbs static and dynamic loads.
Place the Heat Staking Machine flat after placement.
Use the leveling feet to adjust the hot riveting welding machine to a higher level, the hot riveting welding machine should be placed horizontally. Fix the pedal pad which is djustable to the ground.
Troubleshooting
ID | Alarm text | Alarm action content |
1 | Emergency stop button is pressed | Emergency stop button is pressed Switch to I/O screen to check if I0.0 is normal Press reset to recover after troubleshooting |
2 | Side safety door malfunction | Check if the side safety is closed. Switch to I/O screen to check if I0.2 is normal. |
3 | Front vertical grating failure | The front vertical raster is blocked. Switch to I/O screen to check if I0.3 is normal. Check the fault and remove the alarm by activating the button or resetting. |
4 | Rear safety door failure | Check if the rear safety is closed. Switch to the I/O screen to check if I0.1 is normal. |
5 | Servo failure | Servo fault Troubleshooting according to the fault code The alarm can be eliminated by the reset button after troubleshooting |
6 | Servo power not turned on | Servo power is not turned on Turn on the servo power to eliminate the alarm by the reset button after troubleshooting |
7 | Air pressure alarm | Air pressure is too low Check if air is ventilated or turn on the air supply switch. |
8 | Stop button malfunction | Stop button is pressed Switch to I/O screen to check if I0.7 is normal Press reset to restore after troubleshooting |
9 | Recipe mold mismatch | Mold recipe error Open mold management Check if the recipe number and recipe name are correct |
10 | Pause in progress | Vertical raster is blocked during operation Press the start button under operation to continue |
11 | Upper mold servo is not in the original position | Servo fault Troubleshoot according to the fault code Eliminate the alarm by resetting the button after the fault is solved |
12 | Blow 1 is not reset | Switch to automatic mode Switch to Balluff master station to check if Q13.5 is normal Press reset to recover after troubleshooting |
13 | Blow 2 is not reset | Switch to automatic mode Switch to Balluff main station to check if Q13.6 is normal Press reset to recover after troubleshooting |
14 | Temperature of 1# rivet head is abnormal | Check if the temperature setting is correct Check the heating line problem |
15 | 2#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
16 | 3#Rivet head temperature abnormality | Detect whether the temperature setting is correct and check the heating circuit problem |
17 | 4#Rivet head temperature abnormal | Check whether the temperature setting is correct. |
18 | 5#Rivet head temperature abnormality | Detect whether the temperature setting is correct. |
19 | 6#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
20 | 7#Rivet head temperature | Checking whether the temperature setting is correct and troubleshooting |
ID | Alarm text | Alarm action content |
| abnormality | the heating circuit |
21 | 8#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
22 | 9#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
23 | 10#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
24 | 11#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
25 | 12#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
26 | 13#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
27 | 14#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
28 | 15#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
29 | 16#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
30 | 17#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
31 | 18#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
32 | 19#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
33 | 20#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
34 | 21#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
35 | 22#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
36 | 23#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
37 | 24#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
38 | 25#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
39 | 26#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
40 | 27#Rivet head temperature abnormal | Checking whether the temperature setting is correct and troubleshooting the heating circuit |
41 | 28#Rivet head | Checking whether the temperature setting is correct and troubleshooting |