Hot Plate Plastic Welding Machine Detailed Introduction

Operation procedure of hot plate welder

1 Connect 3-phase 5-wire/380V power

2 Turn power switch to start position, after 30 seconds, all systems are in running status

3 When all systems ready, loosen emergency button, close all side doors, then open ”power switch” ,touch panel start, press manual mode (refer below operation panel instruction to see specific operation), move upper mould to see if upper mould match lower mould, by adjusting adjustable fine tuning block(generally it’s well adjusted before delivery ).Then reset the upper mould;

4. Turn to automatic mode;

5 Set parameters (upper mould heating time, lower mould heating time, curing time) wait until the temperature reach setting temperature;

     Operators put the welding parts in the machine.

6 Operators put on the welding parts, then press upper and lower fixture button, to clamp the welding parts. After checking, press the two green start button together, then the machine will start automatically.

7 Upper and lower cylinder will drive upper and lower mould move to heating position

8 When the upper and lower parts touch the hot plate, the plastic parts begin to melt. After heating time, the surface of the parts melt, the hot plate remove rapidly and the two parts combined together.

9 when reach setting welding time and welding depth, upper and lower fixture separated, welding finished 

       Operators take out the product

Attention: the switch can be effective when it’s on manual status

Upper fixture up：upper mould rising when press, stop moving when let go;

Upper fixture down：upper mould falling when press, stop moving when let go;

Slide plate forward：slide plate forward when press, stop moving when let go;

Slide plate backward：slide plate backward when press, stop moving when let go;

Lower fixture up：lower mould rising when press, stop moving when let go；

Lower fixture down：lower mould falling when press, stop moving when let go；

Upper sucker：shift switch, upper fixture clamp when turn red, fixture loosen when turn blue

Lower sucker：shift switch, lower fixture clamp when turn red, fixture loosen when turn blue

Heat off：shift switch, heating when the button turn red, stop heating when turn blue;

Fan off：shift switch,, fan work when turn red, fan stop when turn blue;

Automatic menu instruction:

Make sure the automatic button is in automatic position, time setting include upper hot plate melt time and lower plate melt time, curing time. And there is time display when running.

Delay set: slide plate(hot mould) move to working position, set different delay time of upper and lower fixture(because the position is different), to guarantee it can return after welding, time set during 0~9.99 seconds

Welding time set:the time between the part touch and left the hot plate, also called melt time, time set during 0~9.99seconds

Curing time set:stay time when the two plastic parts combined, time set during 0~9.99seconds

Clamping time:Clamps response time, time set is 0 to 99.9 seconds;

Production counter:count total production

Clear:count clear, to count daily production or shift production